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Old 09-24-2012, 08:14 PM   #1
Old Bear   Old Bear is offline
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Carbon fiber mods - how?

I've seen a couple of mods on here with what appears to be carbon fiber. Care to share? Are you using real carbon fiber, or purchased th part made from carbon fiber (where from, pray tell?), or are you using carbon fiber-looking vinyl?

For instance, I thought that the plastic tank cover on the Vaquero would look good in carbon fiber, maybe even one of the dark colors (red, purple) other than the natural black (my ride is black). Never worked with real carbon fiber, so I don't know how one would match the front of the plastic and the curves. Same question if done in vinyl. I know you can heat it and it will mold, but how much? Just looking to get educated here!



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Old 09-24-2012, 08:26 PM   #2
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This is what I used on my lower windshield.
It is stretchable if you heat it with a hairdryer.


http://www.ebay.com/itm/24-x60-BLACK...438bc0&vxp=mtr
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Old 09-24-2012, 08:27 PM   #3
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I think the popular thing is to get them done with hydrographics. Jestephens has done alot, he is the one to ask
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Old 09-24-2012, 08:59 PM   #4
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Old 09-24-2012, 10:01 PM   #5
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Hydrographics is how I did mine.

Jason at Midwest Hydro Designs did all my work. http://www.midwesthydrodesigns.com/

My bike: http://www.vulcanbagger.com/forums/s...ad.php?t=29600
I would sure love it to be REAL carbon, and some carbon-snobs may not like mine, but I'm happy with the way it all turned out. It's definitely the cheapest way to get the look.

That said, I have a customer that makes DOD Drones out of carbon fiber and I'm trying to convince them to make some motorcycle parts, starting with Kawasaki. . . I would donate patterns of course
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Old 09-25-2012, 09:10 AM   #6
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Hydrographics seem to be the best way to go. That way you know it's on there and it'll hold up to the elements. The vinyl stuff is very finicky and you never know what you'll end up with... material and/or looks.

I think the tank cover would look really good in the black carbon... especially with a black bike.
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Old 09-25-2012, 01:11 PM   #7
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THose vinyl films look great, but the ones I've seen are 3D (textured), so I was apprehensive to use it as a wrap. I bought a roll from Autozone, and kept it around for other projects.
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Old 09-25-2012, 02:32 PM   #8
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hydrographics

Hydrographics will give the best results IMHO.

http://duckvilleimaging.com/

http://duckvilleimaging.com/film-gal...r-film-gallery
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Old 09-26-2012, 09:18 PM   #9
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/imghttp://www.carbonfiberfilm.com/wp-co...e/p1020422.jpg/img

Thats a photo of some vinyl...




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Old 09-26-2012, 10:16 PM   #10
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Quote:
Originally Posted by sho_greg View Post

Thats a photo of some vinyl...


GREAT pic (even for a non-CF person like me)! :) Nothing like a Vision to brighten my day! lol
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Old 09-26-2012, 10:16 PM   #11
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Real CF is molded the same way as fiberglass.
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Old 09-26-2012, 10:40 PM   #12
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Agreed, the Vinyl is the most "real" looking carbon fiber-look without the smooth, glossy surface carbon fiber is known for because of the textured 3D look.

The vinyl has a "4 year outdoor lifespan/12 year indoor lifespan" yours will depend on your outdoor exposure and weather extremes
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Last edited by jestephens; 09-26-2012 at 10:43 PM.
 
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Old 09-26-2012, 10:45 PM   #13
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The "real" carbon fiber is cured in a vacuum, with heat. The epoxies that are used are quite a bit different than fiberglass resin. I spent several years on the Boeing (Apache) production line and saw carbon fiber and kevlar in their infancy.
 
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Old 09-26-2012, 11:36 PM   #14
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Quote:
Originally Posted by helimd View Post
The "real" carbon fiber is cured in a vacuum, with heat. The epoxies that are used are quite a bit different than fiberglass resin. I spent several years on the Boeing (Apache) production line and saw carbon fiber and kevlar in their infancy.

but it doesn't require a vacuum. Of course materials are different, but process is/can be similar. - I have a customer making drones from carbon fiber for DOD; all hand layed and epoxied
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Old 09-27-2012, 08:26 AM   #15
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When you vacuum bag any lay up, carbon fiber, glass cloth etc, using epoxy or polyester resin, you get a stronger lay up because of the extra pressure compressing it and also more consistent resin / cloth ratio.
Is vacum bagging needed for a cosmetic part?, not really IMO.
Most epoxies does not fair as well as polyester resin when subject to UV rays and should be coated with a UV resistant finish.
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